Induction Heating System-Induction Furance with Feeding Devices

Induction Heating System

Induction Furance with Feeding Devices

1.Power Control Device

The models are made available according to different heater powers.

2.Heating Furnace

The furnace body size can be customized.

3.Infrared Thermoscope and Display

The bar/rod temperature can be detected by the infrared thermometer.

4.High and Low Temperature Rejection Device

PLC controls the rejection device for quality control (QC) based on the bar/rod temperature.

5.PLC Human-Machine Interface Operating System

Autocorrecting the input power according to the condition of the material offers a higher overall efficiency.
Saving energy costs without affecting productivity.
Infrared Thermoscope and Display.

6.Pneumatic Feeder Device

The pneumatic cylinder feed stroke can be adjusted by the given bar/rod length.
Troubleshooting can be reduced by the cam feed mechanism.

7.Chain Feeding Device

The roller feed speed adopts the stepless control, so the roller height can be automatically adjusted by the given bar/rod size within the tolerant scope.
The device can be customized within the tolerant scope of the given bar/rod size.
The chain conveyor adopts a binary switch.
This is fitted to the feeding process with long or huge-diameter bars/rods.

8.Stepped Feeder Device

The device can be customized within the tolerant scope of the given bar/rod size.
The hydraulic thruster is fitted to the heavy bar/rod feeding.
The hydraulic system is resistant to high heat.

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Non-contact SCR switch

DC power supply is controlled by fast response non-contacted SCR, power supply will be cut off in 8.3ms when extraordinary issues are detected.

Redundant breakers and protections

Fast response circuit breakers on main equipment. ON-OFF power supply without sparks.
High speed cutoff at over current or low voltage.

Multiple monitoring systems for protection

Power limit stepless control.
Power current monitoring and maximum power limit.
The power supply will be cut off automatically by SCR switch when the voltage, current or TOT exceeds the safety value.
There are 18 signal indicators on the control panel, and each PC board also has its different signal indicator to show the running condition of the equipment, which makes it easier to troubleshoot.

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Type	Power Control Device (Inverter)			Heated rod		Heating efficiency (Kg/KWh)
Type	Input power (KVA)	Output power (KW)	Frequency range (KHz)	Diameter Ø	Length (mm)	Heating efficiency (Kg/KWh)
CK-75	88	75	5 ~ 10	15~20	20~150	1.2~1.6
CK-100	118	100	3 ~ 6	16~35	21~150	1.2~1.6
CK-150	176	150	3 ~ 6	16~40	21~150	1.5~2.5
CK-200	235	200	2 ~ 3	16~45	21~250	2.5~3.0
CK-250	294	250	2 ~ 3	25~50	33~250	2.5~3.0
CK-300	353	300	2 ~ 3	30~60	39~300	2.5~3.0
CK-350	412	350	1 ~ 3	35~60	46~350	2.5~3.0
CK-400	471	400	1 ~ 3	45~60	59~400	2.5~3.5
CK-450	529	450	1 ~ 3	50~80	65~500	2.5~3.5
CK-500	588	500	1 ~ 3	50~80	65~500	2.5~3.5
CK-600	706	600	0.5 ~ 1	50~90	104~500	2.5~3.5
CK-650	765	650	0.5 ~ 1	50~90	104~500	2.5~3.5
CK-700	824	700	0.5 ~ 1	50~90	104~500	2.5~3.5
CK-750	882	750	0.5 ~ 1	70~100	104~500	2.5~3.5
CK-800	941	800	0.5 ~ 1	70~100	104~500	2.5~3.5
CK-900	1059	900	0.2 ~ 0.5	80~120	104~500	2.5~3.5
CK-1000	1176	1000	0.2 ~ 0.5	80~120	104~500	2.5~3.5

1.Heating temperature : 1200°C ; surface and central temperature difference:100°C (error ±5%).

2.Input power of rectifier 3Ø 50/60Hz ; 380/415/440/460/480/575VAC (depending on machine type).

3.The variation of the cutting diameter of the rod cannot exceed 5%.

4.The minimum length of the rod is 1.3 times its diameter.

5.Thermal efficiency definition : total heating material weight (kg) / output power of power control device (inverter)*hours (kWh).

6.CHENG KAI MECHTRONIC CO., LTD. reserves the right to change the design and specifications, and the supply of main equipment and accessories is subject to the contract signed with the customer.

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